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Platform gates – rear and front: electrically and

mechanically

TD

interlocked

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Personnel gate

2

: electrically interlocked; inward opening

only; constant access to emergency egress ladder

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Emergency egress: via permanent ladder

TD

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Personnel access

2

: safe, free passage between

dock and vehicle

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Extending safety gates – along bridge plate sides

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Dock edge toe guards

TD

: remove shear points for

toes/feet as lift travels past dock edge

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Safety contact strips (2x): auto-cut off if operated

beneath platform

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Emergency stop button: on main and remote

(platform) control panels

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Rope failure devices

TD

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Maintenance pegs

TD/2

: prevent lift lowering –

deployed from lift platform (not under platform)

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PVC roller blinds (4x): prevent access beneath lift

platform from dock/vehicle-ends

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External traffic lights with signage for drivers -

interlocked with roller door or manual

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Loading lights - illuminate back of trailer

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Skid-prevention platform surface

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Hazard, warning, operational and safety signage

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Load Weight monitor

TD/OE

: weighs product during load

cycle - ensures correct top/bottom deck weight

distribution, prevents overloading, minimises risk of

vehicle rollover

Additional Services

Transdek’s full project management facility is designed to ensure

optimal site-specific solutions and the smooth integration of

double deck deliveries:

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Site survey and feasibility package: with CAD and

Autoturn

®

software to ensure vehicle/loadhouse

compatibility

OE/TD

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Site preparation - removal of existing dock furniture

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Additional site preparation

OE

, including:

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Cutting out concrete plinths or kerbstones either

side of the bay and associated disposal

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Removal of building canopies

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Building dock/warehouse extensions to marry

the lift to the building

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Removal of existing dock pods, loadhouses,

dock levellers

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Creation of door opening or other alterations

to the warehouse

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Transportation: of loadhouses/lifts to site and

craning in to position

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Relocation service to maximise capital

Further Optional Variations/Extras

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Bridge plate - sized to suit operation

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Cladding colour/profile variations - to suit architectural

builds/specific shell schemes

OE

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Non-standard BS/RAL colours

OE

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Doors

OE

: roller shutter/sectional/high-speed - to suit application

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Insulated cladding - to suit customer’s application

OE

(standard

on 20T machines)

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Insulated doors/dock shelters

OE

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Inflatable dock seals

OE

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Floor insulation

TD/OE

providing complete pod insulation

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Load Weight Monitor

TD/OE

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Advanced Management Systems

TD/OE

: data management

system to monitor/assess loading efficiencies per bay/

vehicle, equipment usage and maintenance requirements

S

tructural Build and Components

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Pre-built and factory-tested

TD

– delivered as working models

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Lift platform, hydraulics, electrics, power supply and dock

furniture mounted in a free-standing chassis structure – the

loadhouse

TD

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Loadhouse built in 2 sections

TD

– roof and base – comprising

high-quality, stress-engineered steel section framework

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Load dispersing steel footplates – to anchor units into position

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Lift platform: 6mm plain durbar, reinforced with steel section

sub-frame

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Platform sides: 2000mm high (1100mm on 4.5T lifts) - 6 mm

kick plates rubbing rails 200mm from deck level; remainder in

2.5mm pre-galvanised perforated sheet

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Rear material gates: full-length clad in 2.5mm perforated sheet

with access for handles

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Bridge plate * : 2100mm (w) x 1000mm (l) 6mm/8mm

3

durbar

plate

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Chamfered lead-on edge to lip

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Dual-ram hydraulically operated

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Loadhouse structure prepared and paint finished: (colours:

see right); bridge plates/ gates BS38356 Golden Yellow *

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Cladding*: see individual specs (right) for details

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Retractable dock shelter

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Foam pads to vehicle doors *

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Roller shutter doors */

OE

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Polycarbonate rooflight panels

OE

Power and Electrics

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415V 3ph; N,E; 50Hz - see individual specs for more detail

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Duty cycle

TD

: continuous rating for 24hr/day use

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24V solenoids power lift and bridge plate during lowering

cycles

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Dual lift speed

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Electrics IP65 rated

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Electrical interlocks – situated on:

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Material gates (x4) and personnel gate (x1)

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Bridge plate, upper/lower and dock levels

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Automatic power cut-out operated by:

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Safety edge beneath lift platform

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Emergency stop buttons (x2)

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Auto time-out motor after short period of inactivity

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Traffic lights: 24V LED directional traffic lights

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Loading lights: 24V 70W spotlamps or LED

spotlamps

OE

(x2 20T lifts; x1 4.5T/6.5T lifts)

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Loadhouse lights: 240V 58W twin fluorescent fittings;

controlled by PIR motion sensors and lux level

sensors

OE

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LED diagnostic display

TD/2

- provides machine status

overview of:

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Power and control availability

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Emergency stop and safety edge deployment

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Oil tank levels and temperature

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Traffic light operation*

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LED diagnostic pictogram

TD/2

- gives status

information on:

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Maintenance safety pegs/Rope failure devices

operated (x4)

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Personnel (x1) and material gates (x4)

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Bridge plate (up/down)

Safety Features

All Transdek systems are CE plated and built in conformance with the

Machinery Directive 2006/42/EC and EN1570-1-2011 (plus amends).

Our lifts are built with more safety features than any comparable

products on the market, including: